Acoustic Register Technology · Patent Pending · 2026 Voxnil™

Silence the duct.
Free the air.

Two patent-pending inventions that passively attenuate HVAC duct-propagated noise across 200–900 Hz — without powered equipment, plenum boxes, or duct modification.

App. No. 64/072,212 · VOXN-001-PROV · VOXN-002-PROV · Priority May 22, 2026

Insert — Product 1 Cover Plate — Product 2 License Inquiry
80
Total Claims
200–900
Hz Target Band
≥10 dB
Transmission Loss
Zero
Power Required
≤2 min
Install Time
Product Portfolio

Two approaches. One mission.

Voxnil™ covers the entire acoustic register attenuation space through two independently licensable, patent-anchored systems — each manufacturable via standard injection molding.

DUCT THROAT f₁ f₂ f₃ f₄ HELMHOLTZ METAMATERIAL INSERT
Product 01 · Priority: May 22, 2026
VOXN-001-PROV · App. No. 64/072,212

Voxnil™ Insert

Helmholtz Metamaterial Throat Insert

Co-formed resonator insert seated in the register throat. Helmholtz unit cells and tortuous-path channels attenuate duct-propagated airborne sound without duct modification or powered equipment.

200–900 Hz
Target Band
≥60% AF
Airflow Retention
Drop-in
Installation
35 Claims
Patent Claims
Full Details →
WALL SURFACE HELMHOLTZ LABYRINTH CO-FORMED ACOUSTIC COVER PLATE
Product 02 · Filed 2026
VOXN-002-PROV

Voxnil™ Cover Plate

Labyrinthine Resonator Faceplate

The register faceplate itself is the attenuator. Co-formed labyrinthine resonator geometry within the plate body provides passive broadband attenuation — no protruding structures, no power, no plenum box.

250–800 Hz
Target Band
≥10 dB TL
Attenuation
≤120 s
Install Time
45 Claims
Patent Claims
Full Details →
Product 01 · VOXN-001-PROV

The Insert.
Attenuation from within the throat.

App. No. 64/072,212
Why existing solutions fail
Problem 01

In-duct baffles

Require duct modification, reduce airflow below code minimums, and address a downstream segment rather than the terminal register where duct noise re-radiates into occupied space.

Problem 02

Separate plenum boxes

Add cost, volume, and above-ceiling labor; cannot be field-retrofitted without significant ductwork reconfiguration. Overkill for the 200–900 Hz range that drives occupant complaints.

Problem 03

Active noise cancellation

Requires power, microphones, and continuous calibration. Prohibitively expensive per register and vulnerable to signal drift. No commercially viable ANC register grille exists at scale.

Problem 04

Acoustic duct liner

Fibrous liner addresses mid-to-high frequencies in long runs; provides negligible benefit at the throat where standing-wave re-radiation into room occurs. Also requires re-lining entire duct system.

How the Insert works

Co-formed geometry. No moving parts.

The Voxnil Insert is a single-piece injection-molded component that drops into any standard ANSI register throat. Arrays of Helmholtz unit cells — cavities connected to the airflow channel by calibrated necks — are tuned to resonate at the target frequencies (200–900 Hz), destructively interfering with incoming sound energy.

Tortuous-path channels add viscous dissipation, boosting broadband attenuation between resonance peaks. The geometry is co-formed: no adhesives, no separate components, no field assembly. Open area ≥60% ensures airflow retention ≥75% per ANSI/ACCA MJ-8.

Single-piece molding Tool-free <2 min No power required ANSI/ACCA MJ-8
DUCT SECTION VOXNIL™ INSERT — HELMHOLTZ ARRAY f₁ f₂ f₃ f₄ AIR →
Patent Claims

VOXN-001-PROV · 35 Claims

Filed May 22, 2026
Claim 1 — INDEPENDENT · DEVICE

Acoustic Register Insert

Co-formed metamaterial insert for register throat; labyrinthine resonator geometry within insert body; passive attenuation of duct-propagated airborne sound 200–900 Hz; ANSI/ACCA MJ-8 compatible; no powered equipment.

Claims 2–9 — DEPENDENT · DEVICE

Geometric Constraints

Helmholtz unit cells with D/T_b ∈ [0.10, 0.90] and W/H_r ∈ [0.05, 0.25]; multi-frequency tuning with |f_r1−f_r2| ≥ 100 Hz; tortuous-path L_p ≥ 3×T_b; membrane-backed cavities.

Claims 10–18 — DEPENDENT · DEVICE

Manufacturing & Performance

Single-piece injection molding; ≥60% airflow open area; ≥75% airflow retention; tool-free installation; ANSI faceplate compatibility; additive manufacturing embodiment.

Claim 19 — INDEPENDENT · SYSTEM

HVAC Terminal System

Insert as sole acoustic attenuation component in HVAC terminal unit; no supplemental plenum box; ≥10 dB TL across 200 Hz bandwidth (ASTM E90); drop-in retrofit.

Claims 20–26 — DEPENDENT · SYSTEM

System Configurations

Multi-frequency Helmholtz sub-bands; shared plenum cross-talk reduction; distributed multi-register deployment with combined attenuation coverage; two-register shared-plenum system.

Claims 27–35 — METHOD

Installation & Operation

Replace non-attenuating register faceplate; passively attenuate duct-propagated sound without duct modification or power; tool-free ≤120 s install; frequency-tuning selection method.

Product 02 · VOXN-002-PROV

The Cover Plate.
The faceplate is the attenuator.

VOXN-002-PROV · 2026
How the Cover Plate works

Labyrinthine geometry. Zero added depth.

The Voxnil Cover Plate replaces the standard register grille entirely. The attenuation mechanism is co-formed within the faceplate body itself: labyrinthine resonator channels and Helmholtz cavity arrays are molded into the plate cross-section during manufacture.

No throat insertion required. No plenum box. No modification to the duct or existing register frame. The plate mounts identically to any standard grille while delivering ≥10 dB transmission loss across the 250–800 Hz band — targeting the most problematic HVAC noise range for occupant complaints.

250–800 Hz
Target Band
≥10 dB TL
Transmission Loss
≤120 s
Install Time
Zero
Added Depth
Drop-in
Replacement
45 Claims
Patent Claims
WALL FACE VOXNIL™ COVER PLATE HELMHOLTZ CAVITY ARRAY LABYRINTHINE RESONATOR PATH CO-FORMED SINGLE-PIECE PLATE BODY
Patent Claims

VOXN-002-PROV · 45 Claims

Filed 2026
Claim 1 — INDEPENDENT · DEVICE

Acoustic Cover Plate

Register faceplate with co-formed labyrinthine resonator geometry within plate body; passive broadband attenuation 250–800 Hz (ASTM E90); no separate attenuator insert; no powered equipment required.

Claims 2–12 — DEPENDENT · DEVICE

Geometric & Material

Helmholtz cavity arrays within faceplate cross-section; tortuous-path channels ≥3× plate thickness; resonant frequency tuning via cavity depth/neck ratio; injection-moldable polymer or co-formed composite.

Claims 13–22 — DEPENDENT · DEVICE

Performance Constraints

≥10 dB TL across 250 Hz contiguous band; ≥55% open-face airflow area; compatible with standard ANSI register frame; ≤120 s tool-free field replacement; no structural duct modification.

Claim 23 — INDEPENDENT · SYSTEM

Terminal Attenuation System

HVAC terminal unit with acoustic cover plate as sole attenuation element; drop-in faceplate replacement; no plenum supplementation; retrofit to existing register frames.

Claims 24–36 — DEPENDENT · SYSTEM

System & Configuration

Multi-plate distributed deployment; shared-plenum cross-talk attenuation; frequency-staggered plate arrays for broadband coverage; combinatorial deployment with VOXN-001 insert for dual-mode attenuation.

Claims 37–45 — METHOD

Manufacture & Operation

Single-pass injection molding of labyrinthine resonator geometry into faceplate body; field replacement of non-attenuating grille; passive operation without commissioning or calibration.

Freedom-to-Operate

FTO Analysis · Clear to License

FTO Status: Clear to License
Primary risk patents require powered blower — absent from both Voxnil systems
Analysis of seven prior art references confirms freedom-to-operate for both VOXN-001 and VOXN-002. The two highest-risk patents (US 11,353,239 and US 11,680,731) both require an active powered blower as a positive claim limitation — a structural element absent from all Voxnil embodiments. The distinction is per se non-infringing.
US 11,353,239
Sound Reduction Grille — requires powered blower
Managed
US 11,680,731
Grille Assembly with phononic crystal — powered
Managed
US 9,759,447
In-duct/throat only — no faceplate
Clear
US 12,235,012
Furnace combustion panel
Clear
US 6,116,375
In-duct conduit only
Clear
EP 0,213,163
Internal muffler box component
Clear
CN 109,346,051
Generic acoustic panel — no HVAC register
Clear
IP Portfolio Strategy
Dual Provisional

VOXN-001-PROV (App. No. 64/072,212) and VOXN-002-PROV consolidate into a single non-provisional under 35 U.S.C. §119(e) before May 22, 2027.

OEM License Targets

Hart & Cooley, Metalaire, Price Industries, Tuttle & Bailey, Broan-NuTone. Both systems manufacturable via standard injection molding — no retooling barrier.

License Structure

Products licensed independently or as a bundled acoustic register system. OEM, aftermarket, and distribution channel structures available. Portfolio license includes both provisionals.

Inventor

Jeffrey D. Retherford · 14597 Marr Court · Woodbridge, VA 22193
jeffrey@voxnil.com · (571) 597-9641

Strategy

Dual Provisional

VOXN-001-PROV (App. No. 64/072,212) and VOXN-002-PROV consolidate into a single non-provisional before May 22, 2027.

FTO Status

Clear to License

Freedom-to-operate analysis complete. Primary risk patents require powered blower — absent from both Voxnil systems.

OEM Targets

Ready for Licensing

Hart & Cooley, Metalaire, Price Industries, Tuttle & Bailey, Broan-NuTone. Standard injection molding path.

Inventor

Jeffrey D. Retherford

14597 Marr Court · Woodbridge, VA 22193
jeffrey@voxnil.com · (571) 597-9641

Proof of Concept

Live Simulators

Physics-based · Real-time

Adjust parameters below to observe real-time resonant frequency, transmission loss, and geometric constraint compliance — the same physics recited in Claims 2–9 of VOXN-001-PROV.

Module 1 — Helmholtz Unit Cell Calculator
12
3
6
20
16
Resonant Freq (Hz)
Peak TL (dB)
D/Tb ratio
W/Hr ratio
Module 2 — Tortuous-Path Estimator
16
3
5
65
Path Length Lp (mm)
Lp / Tb
TL @ 250 Hz (dB)
TL @ 500 Hz (dB)
IP Timeline

Filing Milestones

May 22, 2026
VOXN-001-PROV Filed
App. No. 64/072,212 · USPTO · Priority Date Established
2026
VOXN-002-PROV Filed
Cover Plate provisional · Priority date established
Q3 2026
OEM License Outreach
Hart & Cooley, Metalaire, Price Industries, Tuttle & Bailey, Broan-NuTone
Q4 2026
Prototype Validation
ASTM E90 transmission loss measurement · Airflow retention testing
May 22, 2027
Non-Provisional Deadline
35 U.S.C. §119(e) consolidated filing · Both provisionals captured
Licensing Inquiries

Ready to license
Voxnil™?

OEM, aftermarket, and bundled portfolio licenses available for both products independently or as a combined acoustic register system. Standard injection molding path — no retooling barrier.

jeffrey@voxnil.com · (571) 597-9641 · Jeffrey D. Retherford